Kickless Welding Cables

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Kickless cables are available with different terminals depending on the mm²- rating required. The illustrations below show the most popular versions and table A indicates the extent of availability. The water connections on AC terminals are 1/4" BSP. All other terminals have 1/4" BSPT water connections.

We are always prepared to consider other terminal designs, where these are required in reasonable quantities.

 

 

 

 

Technical Data

Standard Lenghts (metres)*	1.2, 1.3, 1.4, 1.5, 1.6, 1.8, 2.0, 2.2, 2.5, 3.0, 3.5, 4.0, 4.5. Other lengths available on request.
Water feed hose	Minimum 10mm diameter
Cooling water pressure	Minimum 2Kg/cm² (30psi) Maximum 14Kg/cm² (200psi)
Cooling water outlet temperature	Maximum 80°C
Cooling water flow rate	Minimum 9 litres/minute (2gpm)
Terminals material	High conductivity copper
Outer hose	Flexible, braid reinforced, abrasion, oil and ozone resistant rubber, silicon free.
Internal construction	Six flexible, multi-strand copper ropes wound helically around a fluted rubber central core. Conductors of opposite polarity are separated by a seamless, high abrasion-resistant insulating tube.

 

Size (MCM)	300	320	400	450	500	650
(mm²)	2 x 150	2 x 160	2 x 200	2 x 225	2 x 250	2 x 325
Cable outside dia. (mm)	46	46	52	55	55	64
Standard terminal outside dia. (mm)	37	37	41	45	45	51
Resistance **	0.258	0.239	0.194	0.172	0.155	0.119

 

*Length measured between centre-lines of terminal fixing holes.

** Measured in milli-ohms per metre of cable (not per electrical side) at 50Hz and 80°C.

 

Terminal Selection

 

 

Table (A) - Availability Chart

Size (mm² )	Terminal Type
	AF	AS	AL	AV	AK	AY	AG	AC	AR	Terminal dia.	Outer hose dia.
150/160	•	•	•	•	•	•	•	•	•	36.5	51
200	•	•	•	•	•	-	•	•	-	41.3	56
225	•	•	•	•	•	•	•	•	-	44.5	59
250	•	•	•	•	•	-	•	•	•	46	60
325	-	-	-	-	-	-	•	-	•	50.8	65

 

 

 

Contact PWRWP today for more information